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INSULATION MATERIALS


We supply insulating materials to the Cement Industry for more than 15 years and continuous efforts are made to provide specific insulating solutions.

To minimize energy consumption when producing cement clinker, we supply highly insulating bricks, calcium silicate boards and castables. Our products are used as back-up insulation. The superb thermal conductivity of the products is an important factor to conserve energy and to secure a good thermal efficiency in the furnaces.

Cement Industry  
  • Reduced fuel cost due to low thermal conductivity and low thermal capacity
  • Consistent physio-thermal performance throughout its life
  • Reduced heat loss due to fewer joints
  • Longer life to 3 to 4 times the fibrous material due to high strength and resistance to vibrations
  • Reduced installation cost due to simple fixing
  • Economical as compared to conventional insulation
  • Can absorb thermal shocks
  • Physiothermal properties remain unaffected after repeated water wetting & subsequent drying
Products*  
  • Calcium Silicate for application upto 900 ºC
  • Calcium Silicate for application upto 1000 ºC
  • Calcium Silicate for application upto 1100 ºC
 
Major Applications  
Power Plants : Boilers, Steam Pipelines, Exhaust Ducts of Gas Based Plants, Turbines, Fuel Oil Lines & Chimney.  
Fertilizer, Refinery & Petrochemical Industry : Reformer, Gas Cracker, Heater, Ducts, Boiler, Steam Pipelines & Process Pipelines.
Iron & Steel Industry : Blast Furnace Shaft, Stoves & Bustle Pipe, Soaking Pits, Reheat and Annealing Furnaces, Waste Heat Boiler, Roof Top & Regenerator Shields of Coke Oven Batteries & Lime Kiln, Hot-Air & Flue Gas Ducts.
Sponge Iron : Gas Based Reformer, Desulphuriser Vessel, Hot-Air & Flue Gas Ducts & Waste Heat Recovery System.
Cement Industry : Preheater Cyclones, Precalcinator, Kiln Riser Duct, Firing hood, Grate-Cooler, Tertiary Air-Duct, Flue-Gas Ducts & E.S.P  
Aluminum Industry : Reduction Cells (Pots), Soaking Pits, Homogenizing and Holding Furnaces/Alumina Calciner.
Furnaces : Heat Treatment & Reheating.
Ceramic & Glassware : Tunnel Kiln, Glass Melting Furnaces, Regenerator & Annealing Lehrs.
Sugar : Boiler, Steam Pipelines & Process & Pipelines.
* Please click on the product to access the specification sheet. Write to info@vcplworld.com for access password

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